The Lubemaster OS600, an Australian innovation, is a portable centrifugal oil filtration system that can remove dirt, water, and any other contaminants from oil, bringing the oil to its pristine condition. The Lubemaster can helps cut down your cost on lubrication as much as 50% while improving machine reliability.
It has been proven that 80% of bearing failures in engines are caused by lubrication contamination. You can avoid this problem with Lubemaster. This innovation cleans the oil efficiently, extending the life of the lubrication and therefore, minimizing cost. With clean oil, the life of the machine is extended with very little maintenance needed. This lubrication purifier works wonders in helping individuals and companies become more efficient and productive.
How oil is filtered?
The body houses the rotor and the drive chamber. It allows the whole system to be mounted to its external structure, which is a cart. An input line carries oil to the filtration system, where it is cleaned and filtered. Then an output line carries clean lubrication back. The dirty oil or lubrication enters the Lubemaster through a 125 micron particle filter to prevent larger particles from entering the pump. The oil then passes through the oil pump and into the centrifuge rotor.
The rotor does most of the job in cleaning. The lubrication pressure inside the rotor causes the assembly to rotate within the outer body at speeds of 5000 rpm. In effect, it creates what they call a centrifugal force, which is about 2,500 times greater than gravity. Due to the strong force created, it pulls particles down to one-tenth of a micron. The particles move outwardly toward the wall of the rotor. You can see the dirt particles form a dense cake, which is trapped in the rotor. The Lubemaster rotor has a capacity to hold 6 kg of dirt particles, which must be cleaned manually. This centrifuge rotor needs periodic cleaning and it can be reused without the need for any filter element.
Clean oil then exits the rotor and enters the vacuum dehydration unit, which is a unique feature of the Lubemaster. This vacuum dehydration unit has been proven to be the most effective technology of water removal. It also degases the oil. The water I the oil boils to steam, and the vacuum causes the steam to be separated from the oil. Then the oil passes through a final micron filter for final polishing before it exists the Lubemaster. The Lubemaster also features technology that tells real-time oil cleanliness level.
The process is pretty simple. However, it’s a dialysis system, so you need to repeat it several times to achieve the desired state of the oil. The result is oil that is almost as good as new, which is better for the vehicle or the machine, the individual or company who owns it, as well as the environment.
It’s easy to maintain a regular car oil changes because you can quickly drive to a shop to do the job for you. But if you’re operating a 55-ton truck, changing oil is a different story. It’s not convenient to drive to the local service station that often with a huge truck.
Potable oil cleaners such as Lubemaster are designed to address this concern. It makes more sense to change the oil of huge trucks and machineries at the work site, and Lubemaster is just the perfect solution. Lubemaster is mounted to a cart, which makes it easy to move from one place and one machine or equipment to the next.
While there are oil cleaners readily fitted in engines such as that of some vehicles, the portable varieties are used predominantly in industrial settings. Driving back and forth off-road puts much stress on engine oil. Off-road environments common to the mining, construction, excavation and agricultural industries expose diesel engines to extreme operating conditions. Diesel oil gets dirtier faster and requires frequent changing. Centrifugal oil cleaners extend change oil intervals, even in these hostile environments.
Lubemaster for any type of oil.
Diesel engine oil may be the most common type of lubricating fluid cleaned by portable centrifuges, especially those of heavy-duty vehicles such as earthmovers and tractors. But, Lubemaster is as effective on other types of oils such as lubricating oil, heat transfer oil, transformer oil, hot oil flushing, waste oil cleaning, and transmission fluids. Lubemaster has a widespread use in many different industrial applications.
Lubemaster helps industries dispose engine waste products safely.
There has been an increase in the number of countries proposing and passing legislation to implement and monitor safe disposal of all engine waste products. Many countries now prohibit disposal of oil products, used oil, and oil filters in landfills.
The ability of a centrifugal oil cleaning systems such as that of Lubemaster to separate contaminants from oil is so efficient that the waste extracted from the oil is considered harmless. Thus, it can be disposed of accordingly. More importantly, the oil can be reused many times. This means less oil is needed, so less cost. Less oil makes it into the environment, so less pollution.
Lubemaster as an investment.
The ability of Lubemaster to turn black, dirty oil into green, clean oil is the primary reason for any company to get one. You’ll find that investing in Lubemaster is a much wiser move than spending so much on changing oil and on the maintenance of the vehicles and machineries. With the many benefits of portable centrifugal oil cleaners such as Lubemaster, they may become more common across different types of industries in the future.
Get your own Lubemaster now!
Imagine how an engine works with hundreds of metal parts moving against other metal parts all together. The constant friction produced by those engine parts could eventually slow down the machine. This is where engine oil steps into the scene. You pour oil unto the insides of the engine so that it coats every part. In effect, the moving parts could just do its work with ease, sliding against other parts with less tension and friction.
However, in the long run, the oil gets dirty and becomes less effective. Although engines have oil filters, which are supposed to clean the oil, but still both the oil and the filter will have to be replaced sooner or later. While changing the oil and filters seems like a good idea, think about the cost involved on top of the headache of disposing all of that used oil.
Problems Addressed by Lubemaster
Did you know that millions of gallons of used oil are disposed of each year? Where do all the used oil go then? It can contaminate groundwater, pollute the ocean, harm wildlife, endanger people’s health, and eventually destroy the ecosystem. You don’t want to be part of that, do you?
Moreover, when you drain the oil, you won’t get all of it out. About 40 percent of the oil remains in the engine. What happens when you add new oil to the engine is that it mixes with dirty, contaminated oil left behind. This puts the machine even closer to its next oil change. Changing oil and the filters can be very frustrating and is just inefficient.
With Lubemaster, you can extend the life of engine oils, helping you save on the cost of new oil. Vehicles and other machineries don’t need to be serviced as much. This cuts down maintenance costs. Furthermore, Lubemaster removes more contaminants, promoting less wear and tear on engines, extending its life, and letting it perform more efficiently.
How Lubemaster Solve the Problems
Lubemaster utilizes the centrifugal force, which is a well-known force associated with circular motion. It is comparable to how a washing machine spins the water out of wet clothes. In the case of Lubemaster, it separates contaminants like dirt and water from the oil, as it spins at 5000 revolutions per minute (rpm).
As a result, it purifies the oil more effectively than any other filtration method out there. It has the ability to remove very fine particles even on the sub-micron level. Its centrifuge and vacuum technology cleans dirt as well as water from oil, preventing acid build-up.
Lubemaster is great for everyone with vehicles and day-to-day machines. It is a major cost-saver especially for companies with large trucks and machineries, and it offers everyone the opportunity to save the environment.
Get your own Lubemaster now!
Lubemaster OS600 – Australian Innovation that is environmentally friendly and will help you with all your lubrication needs.
The Lubemaster OS600 is the latest in technology in commercial oil filter machines. Through utilising the oil driven centrifuge in conjunction with vacuum dehydration, there has been a discovery in oil cleaning and oil filtering. If you can imagine a portable, stand-alone kidney dialysis machine, that filters oil – well that is the Lubemaster. The kidney dialysis machine of oil cleaning technology and oil cleaning systems.
Instead of wasting money on replacing the oil in your machines, the Lubemaster OS600 is an oil cleaning machine. So, what the machine does is that the centrifuge is bolted to the engine, which is driven by the engine’s oil pressure – which can be done whilst the machine is running. Then, through cleaning units, the portable Lubemaster is then able to utilise the oil centrifuge, coupled with vacuum dehydration to clean the oil to the highest possible level, usually without the cost of replacement elements.
The oil centrifuge system myth is busted. Centrifuge filtration works on density, not pore size. Consequently, a higher level of cleanliness can be maintained with the Lubemaster OS600 than other oil filtration systems. The oil cleaning system reduces wear, extends the oil and machines life by maintaining cleaner operating conditions. In conclusion, the Lubemaster OS600 is the system that will help you save. From time to costs and everything in between, this oil cleaning machine will allow your machine to be toxin free.
The Lubemaster’s versatility – It can be placed in any industry and clean any machines oil.
With its effective and efficient oil cleaning system of a wide range of oils, the Lubemaster OS600 is an ideal fit for a wide range of industries.
Lubemaster is found in industries including:
• Gas Field and Liquefied natural gas (LNG)
This means the Lubemaster is capable of cleaning the toughest of contaminants and producing oil that’s as good as new. Maintaining these cleanliness levels, allows the Lubemaster to remove any risks which may be associated with extending oil life.
Proper maintenance of your oil with the Lubemaster oil cleaning centrifuge will eliminate the need for changing oil in most lubricated systems except engines.
No matter what the industry is, the Lubemaster OS600 can clean any machines oil with ease.
The Lubemaster is a machine that:
• Removes particles, even on a sub-micron level
• Features an oil centrifuge and vacuum technology that cleans dirt and waters from oil for unprecedented purity.
• Clean High Viscosity gear oil at a full flow rate.
The Lubemaster’s essential features include an oil driven centrifuge that is capable of spinning up to 5000 rpm. The spinning action allows the toxins to be separated from the oil, cleaning the oil at a high level, allowing it to be reused. It creates around 4000 G’s in the rotor, allowing the dense particles to be moved to the outside of the rotor where they are trapped for easy removal.
Furthermore, the water in the oil is condensed off into steam, one again removing contamination from the oil including entrapped gases. There is an optional bypass filter attachment which allows you to clean hydraulic oil to 2 microns and gear oil to 5 microns. Lastly, the Lubemaster degases the oil and keeps away water, thus preventing acid from building up in the oil – which causes additive depletion.
The Lubemaster cleans:
• Lubricating Oil
• Transformer Oil
• Heat Transfer Oil
• Heat Oil Flushing
• Diesel Fuel
• Waste Oil Cleaning
The Lubemaster has been created to help everyone with oil filtration and oil purification, making it simple and easy to use without all the hassle. Clean Oil Services allows you to hire or purchase the machine according to your needs.
Is oil changing on your machine costing you too much? Well the Lubemaster OS600 is here to reduce your running costs.
The way we see it is, your equipment is an investment, an asset – in your business as well as your livelihood. It is very costly to run these machines and often costlier to have your machine standing idle to oil changes or unscheduled stand-downs. The Lubemaster OS600 is the new oil cleaning system that allows the oil to be cleaned whilst the machine is still running, cutting your idle costs. Furthermore, the Lubemaster can decrease the amount of oil disposed by the industry and make it more economical to use expensive synthetic oils – thus saving money and reducing the pressures on the environment.
Oil analysis is an integral and important aspect of oil purification, through the analysis it has been found that contaminated oil can be simply cleaned and reused again and again. Lubrication management and condition monitoring systems work to improve housekeeping and reduce the operating costs. Studies have shown that “This type of machinery on the market has the potential to decrease Australia’s annual $2 billion industrial lubrication expenditure by 50 percent.”
With no elements to be replaced and no need to shut down machines to clean the oil, Lubemaster, is the cheapest and most efficient form of oil cleaning available in the market today. There are virtually no ongoing operating costs apart from the electricity – to run the machine. The Lubemaster is the machine for your machine.
A local quarry requested our assistance after their crusher suffered a catastrophic failure which resulted in a very expensive ($500,000) rebuild. The crusher is a critical part of their plant which breaks the rocks down into 3 different sizes of aggregate. When the crusher is out of action, the quarry stops production completely so an ongoing proactive preventative maintenance strategy was required to prevent further unplanned downtime, and preventable costly repairs.
Oil life can be extended indefinitely….. FACT or MYTH ?? Do we really need to change oil at a predetermined time or odometer reading ?? Does oil really wear out ??
For years the accepted practice has been to change oil in equipment on a pre-set scheduled basis regardless of whether the oil is spent. Changing oil and disposing of the used oil is a major cost to industry and the environment and the old traditional practices can no longer be considered as sustainable or even practical.